Salthammer T, et al. Chemical reviews, 2010, 110(4), 2536-2572.
Formaldehyde is a chemical with multiple applications in industry as a preservative, disinfectant, and biocide. It is important in thermosetting adhesives (for indoor applications) especially.
Synthesis reaction of formaldehyde-based adhesives
· The most common type of adhesives is urea-formaldehyde (UF), which cures quickly, is compatible with additives, and is relatively cheap. They are made from formaldehyde and urea through a Mannich reaction to make methylolureas and then condensation reactions to produce the polymer. But UF adhesives are not water resistant as the C-N bonds hydrolyse and release formaldehyde.
· Melamine-urea-formaldehyde (MUF) adhesives, similar to UF, are prepared by combining UF and melamine-formaldehyde (MF) elements, or co-condensing all monomers. The initial step involves the reaction of melamine with formaldehyde, as shown in Equation 7.
· Phenol-formaldehyde (PF) adhesives, or phenoplasts, are synthesized through electrophilic substitution to form methylol phenol. This reaction produces low-molecular-weight resols under alkaline conditions, and high-cross-linked novolacs under acidic. PF adhesives are known for being extremely stable, waterproof, and sticky to wood.
· Melamine-urea-phenol-formaldehyde (MUPF) adhesives, incorporating small amounts of phenol, are utilized in the production of moisture-resistant wood-based products and construction materials.